OBJECTIVE
Seeking a challenging role in the area of Petrochemical, Fertilizer, Oil and Gas to contribute towards organizational success and grow to a Senior Management level
SYNOPSIS
Young, energetic and result oriented professional with more than 5 years of comprehensive experience; Expertise in Client Coordination, Planning , Knowledge in process piping; Deep understanding of technology with focus on delivering business solutions; Adroit at analyzing the organization requirements; Highly ethical, trustworthy and discreet
EDUCATIONAL QUALIFICATIONS
• B.Tech with specialization in Mechanical Engineering from L.B.S college of Engineering, Kasaragod , Kannur University, Kerala, India in 2008
PROFESSIONAL EXPERIENCE SUMMARY:
5Years’ Experience in Mechanical Engineering Planning/Scheduling (Shutdown/Construction)
· Planning & Scheduling of EPC Projects & Maintenance of Process Equipment’s-Columns, Heat exchangers, Vessels, Furnaces, Valves etc. (OIL & GAS)
· Project & Shutdown coordination, Work packs preparation, allocation/Control of Resources, activities, Liaison with Client, Sub contractors.
· Hands on Experience on SAP Plant maintenance Module and Prometheus Software(GPSS.Graphical Project system Scheduler)
· Construction/Maintenance/Shutdown schedule preparation on Primavera 6./MSP
· Preparation of Progress Reports and S Curves/Resource Leveling/Manpower Histograms for Management Review.
Madina Group.WLL (Jan 12 – Present)
Maintenance Turnaround Planner/Scheduler
Duties and responsibilities
· Has Successfully Completed the Total Facility Shutdown 2013 at Oryx GTL having been assigned as Assist. Project leader for Gas Loops 1 & 2 of Oryx Gtl Plant
· Has worked as a planning coordinator for 2 yearly Statutory Inspection & Maintenance of 3 Boilers at Oryx GTL, Ras laffan Qatar within a Span of 6 Months Have vast Experience in Cost Analysis and shutdown Contracts Control.
· Preparation of Cost Reports/Close out Reports and good presentation Skills to communicate with the Top Management.
· Currently Busy with Work pack & Schedule Preparations for 2015 Total Facility Shutdowns at Oryx Gtl.
· Excellent People management skills and good communication Skills to Hold High level Meetings during Shutdowns.
· Has good Technical Knowledge on Static Equipment’s like Exchangers, Vessels And Collumns.Has handled the Work Pack Quality management team and Has Supervised Work pack Preparations for 2013 Total Facility Shutdown
· Arranged Kick off Meetings and Shutdown Rationale Meetings to Explain Shutdown Requirements and Govt. Regulations for Statutory Inspections.
· Scheduling of shutdown works in Prometheus, SAP & MS Projects.
· Preparation of master schedule for maintenance. Resources Planning & S curve preparation in excel.
· Updating progress of works during shutdown & preparing daily & weekly reports supported by S curves.
· Arranging & presiding in cold eye review meetings.
· Execution of maintenance works during shutdown to ensure work completion as per plan.
· Material handling & maintaining SAP material master Data.Well versed in material transactions ZINV, ZSHR, Me5a, Me53n, MD04, MMBE & MM03.
· Work order management & controlling PM order cycles.
· Optimizing maintenance plans in SAP.
· Well Versed with SAP MM Module and PM Module.
· Maintaining Standardized naming conventions, field usages and, variants setup in IH08/IH06 etc.
Integral services company.WLL (Oct 10 – Jan 12)
Maintenance planning & Execution Engineer (Boiler)
Duties and Responsibilities:
• Preparation of overall maintenance program, monitoring project progress against planned schedules, analysis in the change of contract scope, activities / delay, if any.
• Updating daily progress report, preparing weekly progress report, weekly management meeting report & Monthly progress report.
• Updating Daily Capacities in project Systems and estimating daily manpower Costs.
• Preparation of maintenance procedures and monitoring its application on site. Coordinate with Material department about purchasing orders and material delivery at site.
• Direct control over maintenance workforce at site.
• Preparation of Maintenance Schedules in Primavera-6 and Excel.
• Co-ordination with all section in-charge for optimum manpower and equipment usage. Maintaining manpower, equipments mobilization/demobilization details.
• Assisting Senior Boiler Engineer for execution of Daily Activities.
• Preparing invoices, inspection reports and maintenance reports for Client.
PROJECTS HANDLED
Project - #01
Title: Maintenance shutdown for boiler-1050MW (Doha east power station)
Role: Boiler Maintenance planning & Execution Engineer
Client: Ministry of electricity & water, Kuwait
Location: Doha, Jahra
Duration: Oct’ 10 – Till date
Key Deliverables
• Site Co-ordination to Field Execution team, Material arrangements, Monitoring of Daily Progress.
• Have Planned & Physically coordinated Rotary Air Preheater maintenance during 2 shutdowns of Doha east power station. Type -Ljungstrom regenerative Heater with 24 Basket Sectors.
Rotation speed-6 RPM
Basket Materials-For Hot side-Carbon Steel
Intermediate Side-Mild Steel
Cold Side-Corten Steel
Axial Seal Adjustments-Spring Adjusted with canister type adjustments.
Radial seal clearance-5mm & 8 mm in hot side (near end & far End of the Rotor)
5mm & 12mm in cold side (near end & far End of the Rotor)
• Witnessing & monitoring maintenance works at site for mechanical equipments, water wall tubing’s and ducting’s.
• Preparing the progress report based on the activities done by each section and submits to clients.
• Preparation of maintenance reports for each unit of 7 boilers to facilitate invoice preparation.
• To ensure all work forces comply with planning compliance in order to maintain excellent workmanship and in-line with strategic planning, Company’s maintenance policies and procedures, HSE.
• Preparation of invoices for additional works done on different parts of the boiler.
• Maintaining manpower, equipments mobilization/demobilization details.
• Preparing inspection reports and invoices for the different maintenance activities carried out.
• Arranging workforce for emergency shutdown jobs in short notice of time.
Achievements-
• Have completed 2 emergency shutdowns on boiler water wall tubing repairs (SA210 GR1) within Time Avoiding Production losses.
• Have managed Shutdown Workforce during the Absence of Senior Boiler Engineer.
• Have supported MEW with manpower and maintenance Expertise for hydro tests and plant Startup Procedures.
• Have acquired good knowledge on mechanical EQUIPMENT MAINTENANCE OF BOILERS-MAKE IHI JAPAN AND FIVES CAIL BABCOCK, FRANCE
• Has handled both maintenance and QC jobs during emergency shutdowns.
• Has worked as quality control Engineer for a period of two months.
Dorman Engineering Private Limited (Jan 09 – Mar 10)
Piping Engineer Jr
PROJECTS HANDLED
Project - #01
Title: FRE Revamp
Role: Jr.Planning Engineer (Piping) & Site Coordinator
Client: Hindustan Petroleum Corporation Limited (HPCL)
Location: Mumbai, India
Duration: Oct 09 – Mar 10
Key Deliverables
• Preparing and Updating Daily fabrication Plans in Excel.
• Maintaining Pipeline Fabrication & welding updates on a Daily & weekly basis.
• Inspection of piping layouts as per P& IDs and Isometric drawings.
• Updating daily report, WNS, Fit-up and NDT reports
• Preparation of MTO with the help of P & ID’s & Isometric Drawings & also Coordinate With Material Controller, verify and confirm all piping materials, fittings, valves, etc
• Coordinate with Safety Department for ensuring compliance with Health, Safety and Environmental Procedures.
• Responsible for quality control and inspection of the manufactured components.
• Material inspection and documentation verification according to purchase order during Line check.
• Conduct surveillance inspection involving welding and painting work.
• Supervises the team for timely and accurate work execution
Project - #02
Title: Fabrication & Erection of Piping works
Role: Jr.Planning Engineer (Piping) & Site Coordinator
Client: Bhushun Power & Steel Ltd
Location: Sambalpur, Orissa, India
Duration: Jan 09 – Sep 09
Key Deliverables
• Inspection of piping layouts as per P& IDs and Isometric drawings.
• Preparing and Updating Daily fabrication Plans in Excel.
• Maintaining Pipeline Fabrication & welding updates on a Daily & weekly basis.
• To support the lead site engineer in the above discipline.
• Updating daily report, WNS, Fit-up and NDT reports on daily basis.
• Conduct surveillance inspection involving welding and painting
Aum Consultancy pvt ltd.
Junior Process Engineer
PROJECTS HANDLED
Title: Design of pressure vessel
Role: Junior process engineer
Client: Visakhapatnam oil extraction plant
Location: Chennai, India
Duration: Aug 08-Dec 08
Key Deliverables
• Responsible for the design of pressure vessels according to ASME section VIII.
• Interpretation of piping layouts from the different P&Ids.
• Tracking flow characteristics of fluids in pipes and selection of pipes on the basis of the results.
• Design optimization for pressure vessels & exchangers.
• Has performed Duties as Assist. Commisioning Engineer for “Mango Kernel Oil extraction Plant”, Thirupathur.
TECHNICAL SKILLS
Planning software: P6, SAP, Prometheus, MS projects
Basic Design and Modeling Tools: Basics in AUTOCAD, CATIA-V5
Office: Microsoft Office, Microsoft Access, Microsoft Excel
STRENGTHS
• Proven ability to work effectively in both independently and team environments.
• Good adaptability to multinational environments, with exposure to various cultures and customs.
• Excellent communication and soft skills.
• Interest and ability to learn and apply new skills.
• Good leadership and interpersonal skills.
• Committed and hardworking.
• High result orientation – getting things done on time and as per agreed upon norm
• Highly active and ready to take up challenges.
• Fast learner.
PERSONAL VITAE
- Permanent address : “Prashanthi”,Pathiriparamba,
Mele chovva
Kannur, Kerala
India
- Father’s name : K.T Ramakrishnan
- Date of Birth : 9/12/1984
- Nationality : Indian
- Languages Known : English, Hindi, Malayalam, Tamil & Arabic.
- Marital status : Single
- Passport No : H1979369 valid up to 2019
- Indian Driving License : C/3107/04, valid up to 2024
- Qatar Driving License :First Issue-08 Jan 2014 Valid up to 07 Jan 2019
ANAND RAMAKRISHNAN